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These Sandwiches
Are Not Edible
But Engineers Still Like Them
NEW YORK, Dec. 15, 1997 -- A building
element made of lightweight honeycomb sandwiched between curved composite panels is
getting the attention of companies that make everything from storage containers to
components for the future space station.
The marine and avionics industries
especially are interested in the new material which, if improved, could contribute
significantly to faster boats and fuel-efficient airliners to meet consumer expectations
and regulatory mandates.
The advanced material is referred to as
a sandwich structure and features an inner core of composite material designed like a
honeycomb, wedged between two outer panels of aluminium or composite material. Hence the
name, sandwich structure.
The light weight of sandwich structures
owes to the honeycomb-like design of the inner core. The panels, or facing sheets, accept
most of the moisture, pressure loads and weight-bearing forces exerted from external
conditions.
Although the panels of the sandwich
structure take most of the pressure, researchers believe it is critical that the core
material be able to withstand some external forces. Engineering approaches to improved
designs include reinforcing the core material and creating more separation between the
core and outer panels.
Sandwich structures have been used in
Europe since the late 1980s, principally in navy ships. In the United States,
manufacturers of passenger airliners and military aircraft systems have been the primary
users. This scenario will change, as many industrial firms challenged to build
lightweight, albeit rigid systems, take a closer look at the capabilities and benefits of
sandwich structures.
Every day, engineers in research
laboratories and design and manufacturing centers are working on new and advanced
materials to improve the strength and efficiency of structures. National Engineers Week
celebrates their efforts and achievements.
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